Nkhani

Zitsulo zamtengo wapatali zimagwira ntchito yofunika kwambiri m'makampani amakono, zodzikongoletsera, ndalama zogulira, ndi zina. Monga chida chofunikira kwambiri chogwiritsira ntchito zipangizo zopangira zitsulo zamtengo wapatali kukhala tinthu tating'onoting'ono tomwe timagwiritsidwa ntchito, kusankha granulator ya vacuum yachitsulo chamtengo wapatali kumakhudza mwachindunji magwiridwe antchito opanga, mtundu wa malonda, ndi phindu la zachuma la mabizinesi. Nkhaniyi ifufuza mwatsatanetsatane momwe mungasankhire chinthu choyenera.chopukusira cha vacuumza zitsulo zamtengo wapatali, zomwe zimapereka malangizo okwanira kwa akatswiri oyenerera.

1、 Fotokozani zofunikira pakupanga

(1) Zofunikira pa luso

Makampani amafunika kudziwa mphamvu yopangira ma granulator kutengera kuchuluka kwa maoda awo pamsika komanso kuchuluka kwa zopanga. Mwachitsanzo, kampani yayikulu yokonza zodzikongoletsera yokhala ndi kuchuluka kwa zopanga zachitsulo zamtengo wapatali zomwe zimagulitsidwa tsiku lililonse imafuna granulator yokhala ndi mphamvu yopangira zambiri, monga zida zomwe zimatulutsidwa ndi makilogalamu makumi kapena kuposerapo pa ola limodzi, kuti ikwaniritse kufunikira kopanga kosalekeza. Ma workshop ang'onoang'ono kapena ma labotale amatha kukhala ndi mphamvu yopangira makilogalamu angapo pa ola limodzi, zomwe ndizokwanira.

(2) Kukula kwa tinthu tating'onoting'ono

Magawo osiyanasiyana ogwiritsira ntchito ali ndi zofunikira zosiyanasiyana pakufotokozera za tinthu tachitsulo chamtengo wapatali. Mu makampani a zamagetsi, tinthu tachitsulo chamtengo wapatali chomwe chimagwiritsidwa ntchito popanga ma chips tingafunike kukhala tolondola mpaka kukula kwa micrometer komanso tofanana; Pakupanga mipiringidzo yagolide yogulira ndalama, kukula kwa tinthu tating'onoting'ono kumakhala kwakukulu ndipo kumalola kulekerera kukula kwina, monga kukula kwa tinthu tofanana ndi kulemera kokhazikika monga gramu imodzi, magalamu asanu, ndi magalamu khumi.

2、 Kuganizira za magawo aukadaulo ofunikira

(1) Digiri ya vacuum

Kuchuluka kwa vacuum kungathandize kuchepetsa okosijeni ndi mpweya womwe umalowa mu zitsulo zamtengo wapatali panthawi ya granulation. Kawirikawiri, popanga tinthu tamtengo wapatali ta zitsulo zamtengo wapatali, vacuum iyenera kufika madigiri 10.⁻³mpaka 10⁻⁵Pascals. Mwachitsanzo, popanga tinthu tachitsulo tamtengo wapatali kwambiri monga platinamu ndi palladium, vacuum yochepa ingayambitse kupanga mafilimu a oxide pamwamba pa tinthu tating'onoting'ono, zomwe zimakhudza kuyera kwawo komanso magwiridwe antchito okonzanso pambuyo pake.

(2) Kulondola kwa kuwongolera kutentha

Kuwongolera kutentha molondola ndikofunikira kwambiri kuti tinthu timene timapanga tinthu tating'onoting'ono tikhale bwino. Pa nthawi ya golide, kusintha kwa kutentha kuyenera kulamulidwa mkati mwa± 5 ℃Ngati kutentha kuli kokwera kwambiri, kungayambitse madontho achitsulo kukhala opyapyala kwambiri ndikupangika mosagwirizana; Ngati kutentha kuli kotsika kwambiri, kungayambitse kusayenda bwino kwa madzi achitsulo ndikulepheretsa mapangidwe osalala a tinthu tating'onoting'ono.

(3) Njira yowongolera kuthamanga kwa magazi

Kuwongolera kuthamanga kokhazikika kungatsimikizire kutulutsa ndi kupanga madontho achitsulo mofanana. Mwachitsanzo, pogwiritsa ntchito masensa olondola kwambiri a kuthamanga kwa magazi ndi zida zanzeru zowongolera kuthamanga kwa magazi, kusinthasintha kwa kuthamanga kwa magazi kumatha kulamulidwa mkati mwa mtunda wochepa kwambiri, kuonetsetsa kuti tinthu tating'onoting'ono timakhala tofanana komanso tofanana.

3、 Zipangizo ndi kapangidwe kake

(a)1）Zinthu zolumikizirana ndi gawo

Chifukwa cha mtengo wake wapamwamba komanso mphamvu zake zapadera za mankhwala a zitsulo zamtengo wapatali, zigawo za granulator zomwe zimakumana ndi zitsulo zamtengo wapatali ziyenera kupangidwa ndi zinthu zoyera kwambiri komanso zosagwira dzimbiri. Graphite kapena zipangizo zadothi zoyera kwambiri zingagwiritsidwe ntchito ngati zophikira kuti zisaipitsidwe ndi zitsulo; Nozzle ikhoza kupangidwa ndi zinthu zapadera za alloy kuti zitsimikizire kukana kutentha kwambiri, kukana kuwonongeka, komanso kusachitapo kanthu ndi zitsulo zamtengo wapatali.

(a)2）Kulingalira bwino kwa kapangidwe kake

Kapangidwe ka chipangizocho kayenera kukhala kosavuta kugwiritsa ntchito, kusamalira, komanso kuyeretsa. Mwachitsanzo, kugwiritsa ntchito kapangidwe ka nozzle kotha kuchotsedwa kumapangitsa kuti zikhale zosavuta kusintha popanga tinthu tamitundu yosiyanasiyana; Kapangidwe konse kayenera kukhala kakang'ono, kuchepetsa malo olowera, koma nthawi yomweyo kuonetsetsa kuti gawo lililonse lili ndi malo okwanira oti kutentha kutayike komanso kuyenda kwa makina, monga kapangidwe ka injini, zida zotumizira, ndi zina zotero, ziyenera kukhala zomveka.

4、 Makina Odziyimira Pawokha ndi Owongolera

(1) Mlingo wa zochita zokha

Granulator yodziyimira yokha imatha kuchepetsa kulowererapo kwa manja, kupititsa patsogolo magwiridwe antchito komanso kukhazikika kwa khalidwe la zinthu. Mwachitsanzo, zida zokhala ndi chakudya chodziyimira yokha, kutentha ndi kupanikizika kwa zokha, kuyang'anira tinthu tomwe timapanga zokha komanso ntchito zosonkhanitsa zimatha kuchepetsa mavuto abwino omwe amayambitsidwa ndi zolakwika za anthu pomwe zimachepetsa ndalama zogwirira ntchito. Granulator zapamwamba zimatha kupanga zinthu mosalekeza popanda munthu kwa maola 24 kudzera m'mapulogalamu okonzedweratu.

(2) Ntchito za dongosolo lolamulira

Dongosolo lowongolera liyenera kukhala ndi mawonekedwe osavuta kuti ogwiritsa ntchito akhazikitse magawo ndikuwunika. Nthawi yomweyo, limakhala ndi ntchito zozindikira zolakwika ndi alamu. Zipangizo zikakumana ndi mavuto monga kutentha kosazolowereka, kutayika kwa kuthamanga kwa magazi, kulephera kwa makina, ndi zina zotero, limatha kutulutsa alamu mwachangu ndikuwonetsa komwe kwachitika vutolo komanso chifukwa chake, zomwe zimapangitsa kuti ogwira ntchito yokonza zinthu azikhala osavuta kupeza ndikuthetsa vutoli mwachangu. Mwachitsanzo, pogwiritsa ntchito njira yowongolera ya PLC, kuwongolera molondola komanso kuyang'anira nthawi yeniyeni magawo osiyanasiyana ogwirira ntchito a granulator kumatha kuchitika.

5、 Kukonza ndi ntchito yogulitsa pambuyo pogulitsa

(1) Kusamalira

Kusavuta kusamalira zida kumaonekera mu kuchuluka kwa zigawo ndi kusavuta kusamalira. Mwachitsanzo, pogwiritsa ntchito zigawo zokhazikika, zida zitha kusinthidwa mwachangu ngati pali vuto; Kapangidwe ka kapangidwe ka zida kuyenera kuthandiza kukonza mkati mwa zida ndi ogwira ntchito yokonza, monga kusunga madoko okwanira owunikira ndikugwiritsa ntchito malingaliro opanga modular.

(2) Ubwino wa utumiki wogulitsidwa pambuyo pa malonda

Kusankha wopanga yemwe ali ndi mbiri yabwino pa ntchito yogulitsa pambuyo pa malonda n'kofunika kwambiri. Opanga ayenera kukhala ndi luso lopereka chithandizo chaukadaulo panthawi yake, monga kuyankha ndikupereka mayankho mkati mwa maola 24 ngati zida zalephera; Ntchito zosamalira zida nthawi zonse, monga kuwunika kwathunthu ndi kukonza zolakwika pa zida kotala lililonse kapena miyezi isanu ndi umodzi iliyonse; Ndi kupereka zida zokwanira kuti zitsimikizire kuti zida zitha kusinthidwa nthawi yomweyo panthawi yogwira ntchito kwa nthawi yayitali chifukwa cha kuwonongeka kwa zida, popanda kusokoneza kupita patsogolo kwa kupanga.

6、 Kusanthula phindu la mtengo

(a)1）Mtengo wogulira zida

Pali kusiyana kwakukulu kwamitengo pakati pa ma granulator a vacuum achitsulo chamtengo wapatali amitundu yosiyanasiyana, mitundu, ndi mawonekedwe. Kawirikawiri, zida zokhala ndi ntchito zapamwamba, mphamvu zopangira zambiri, ndi zipangizo zabwino kwambiri ndizokwera mtengo. Mabizinesi amafunika kupanga zisankho kutengera bajeti yawo, koma sangangodalira mtengo ngati muyezo wokhawo. Ayenera kuganizira bwino momwe zida zimagwirira ntchito komanso mtundu wake. Mwachitsanzo, granulator ya vacuum yachitsulo chamtengo wapatali yochokera kunja ikhoza kuwononga mazana zikwi kapena mamiliyoni a yuan, pomwe zida zopangidwa mkati mwa dzikolo zimatha kukhala kuyambira makumi zikwi mpaka mazana zikwi za yuan.

(a)2）mtengo woyendetsera

Ndalama zogwirira ntchito zimaphatikizapo kugwiritsa ntchito mphamvu, kuchepa kwa mtengo wa zida, ndalama zokonzera, ndi zina zotero. Mwachitsanzo, ma granulator omwe amagwiritsa ntchito mphamvu zambiri amawonjezera ndalama zamagetsi za kampani panthawi yogwira ntchito kwa nthawi yayitali; Mtengo wochepa wa zida umagwirizana ndi mtengo woyambira wogulira ndi nthawi yogwirira ntchito ya zida; Kusamalira ndi kusintha zida nthawi zonse ndi gawo la ndalama zogwirira ntchito. Mabizinesi ayenera kuwunika bwino mtengo wonse wa zida pa nthawi yonse yogwirira ntchito ndikusankha zinthu zomwe zimakhala ndi mtengo wotsika kwambiri.

mapeto

Kusankha yoyeneragranulator yachitsulo chamtengo wapataliimafuna kuganizira mozama zinthu zingapo monga zofunikira pakupanga, magawo aukadaulo, zida ndi kapangidwe ka zida, mulingo wodziyimira pawokha, ntchito yokonza ndi yogulitsa pambuyo pogulitsa, komanso kugwiritsa ntchito bwino ndalama. Posankha, mabizinesi ayenera kumvetsetsa bwino momwe amapangira komanso zosowa zawo, kuchita kafukufuku watsatanetsatane, kuyerekeza, ndi kuwunika zida kuchokera kwa opanga ndi mitundu yosiyanasiyana, komanso kuchita kafukufuku pamalopo ndi kupanga mayeso, kuti asankhe granulator yachitsulo yamtengo wapatali yomwe imakwaniritsa bwino zofunikira zawo pakupanga, yomwe ili ndi mtengo wotsika kwambiri, komanso ntchito yotsimikizika pambuyo pogulitsa, ndikuyika maziko olimba opangira bwino komanso okhazikika a bizinesiyo.