Nkhani

Zitsulo zamtengo wapatali zimagwira ntchito yofunika kwambiri m'makampani amakono, zodzikongoletsera, ndalama zazachuma, ndi zina. Monga chida chofunikira chopangira zida zachitsulo zamtengo wapatali kukhala tinthu tating'onoting'ono, kusankha kwamtengo wapatali wa vacuum granulator kumakhudza mwachindunji kupanga bwino, mtundu wazinthu, komanso phindu lazachuma lamakampani. Nkhaniyi ifotokoza mwatsatanetsatane momwe mungasankhire yoyeneravacuum granulatorzazitsulo zamtengo wapatali, zomwe zimapereka chidziwitso chokwanira kwa akatswiri oyenerera.

1, Kufotokoza zofunika kupanga

(1) Zofuna za mphamvu

Mabizinesi amayenera kudziwa kuchuluka kwa ma granulator ofunikira potengera kuchuluka kwa msika wawo komanso kukula kwake. Mwachitsanzo, lalikulu zodzikongoletsera processing ogwira ntchito tsiku ndi tsiku buku zikwi zamtengo wapatali zodzikongoletsera zitsulo amafuna granulator ndi mkulu kupanga mphamvu, monga zipangizo ndi linanena bungwe ola la makumi kilogalamu kapena apamwamba, kukwaniritsa kufunika kwa kupanga mosalekeza. Maphunziro ang'onoang'ono kapena ma laboratories amatha kupanga ma kilogalamu angapo pa ola, zomwe ndi zokwanira.

(2) Kukula kwa tinthu

Magawo osiyanasiyana ogwiritsira ntchito ali ndi zofunikira zosiyanasiyana pazambiri zazitsulo zamtengo wapatali. M'makampani amagetsi, tinthu tating'onoting'ono tomwe timagwiritsidwa ntchito popanga tchipisi tingafunike kukhala ndendende mpaka kukula kwa micrometer ndikukhazikika; Popanga mipiringidzo ya golide, kukula kwa tinthu kumakhala kokulirapo ndipo kumapangitsa kulolerana kwina, monga kukula kwa tinthu kofanana ndi zolemetsa zofananira monga 1 gramu, 5 magalamu ndi 10 magalamu.

2, Kuganizira za core technical parameters

(1) Digiri ya vacuum

Digiri ya vacuum yapamwamba imatha kuchepetsa bwino makutidwe ndi okosijeni ndi kuphatikizika kwa gasi wazitsulo zamtengo wapatali panthawi ya granulation. Nthawi zambiri, popanga tinthu tating'ono ting'onoting'ono tamtengo wapatali, digiri ya vacuum iyenera kufika 10.⁻³ku 10⁻⁵pascals. Mwachitsanzo, kupanga kwambiri koyera zamtengo wapatali zitsulo particles monga platinamu ndi palladium, otsika zingalowe kungachititse kuti mapangidwe okusayidi mafilimu pamwamba pa particles, zimakhudza chiyero awo ndi wotsatira processing ntchito.

(2) Kuwongolera kutentha kolondola

Kuwongolera bwino kutentha ndikofunikira kuti mutsimikizire mtundu wa tinthu tating'onoting'ono. Panthawi ya granulation ya golide, kupotoka kwa kutentha kuyenera kuyendetsedwa mkati± 5 ℃. Ngati kutentha kuli kwakukulu, kungayambitse madontho achitsulo kukhala opyapyala kwambiri ndi kupanga mosasinthasintha; Ngati kutentha ndi otsika kwambiri, zingachititse osauka fluidity wa zitsulo madzi ndi kulepheretsa yosalala mapangidwe particles.

(3) Dongosolo lowongolera kupanikizika

Khola kuthamanga kulamulira akhoza kuonetsetsa extrusion yunifolomu ndi kuumba m'malovu zitsulo. Mwachitsanzo, pogwiritsa ntchito masensa othamanga kwambiri komanso zida zowongolera kuthamanga kwanzeru, kusinthasintha kwamphamvu kumatha kuwongoleredwa mkati mwazochepa kwambiri, kuwonetsetsa kusasinthika kwamtundu ndi mawonekedwe a tinthu tating'onoting'ono.

3, Zida zakuthupi ndi mapangidwe apangidwe

(1）Lumikizanani ndi gawo lazinthu

Chifukwa cha mtengo wapatali komanso mankhwala apadera a zitsulo zamtengo wapatali, zigawo za granulator zomwe zimagwirizanitsidwa ndi zitsulo zamtengo wapatali ziyenera kupangidwa ndi zinthu zoyera kwambiri komanso zosagonjetsedwa ndi dzimbiri. High chiyero graphite kapena ceramic zipangizo angagwiritsidwe ntchito ngati crucibles kupewa kuipitsidwa zitsulo; Mphunoyi imatha kupangidwa ndi zinthu zapadera za alloy kuti zitsimikizire kutentha kwambiri, kukana kuvala, komanso kusagwirizana ndi mankhwala ndi zitsulo zamtengo wapatali.

(2）Zolinga zamapangidwe

Kapangidwe kachipangizo kayenera kukhala kosavuta kugwiritsa ntchito, kusamalira, komanso kuyeretsa. Mwachitsanzo, kutengera kapangidwe ka nozzles komwe kumapangitsa kuti zikhale zosavuta kusintha popanga tinthu tambiri tosiyanasiyana; Kapangidwe kake kayenera kukhala kophatikizana, kuchepetsa phazi, koma panthawi imodzimodziyo kuonetsetsa kuti gawo lililonse liri ndi malo okwanira kutentha kutentha ndi kayendedwe ka makina, monga momwe ma injini, zipangizo zotumizira, ndi zina zotero ziyenera kukhala zomveka.

4, Automation ndi Control Systems

(1) Digiri ya automation

Granulator yodzipangira yokha imatha kuchepetsa kulowererapo pamanja, kukonza magwiridwe antchito komanso kukhazikika kwazinthu. Mwachitsanzo, zida zodyetsera zokha, kutentha kwadzidzidzi ndi kukakamiza, kuyang'anira tinthu tating'onoting'ono ndi ntchito zotolera zitha kuchepetsa zovuta zomwe zimachitika chifukwa cha zolakwika za anthu ndikuchepetsa ndalama zogwirira ntchito. Ma granulator apamwamba amatha kukwanitsa kupanga maola 24 mosalekeza osayendetsedwa ndi mapulogalamu okonzedweratu.

(2) Ntchito zowongolera dongosolo

Dongosolo lowongolera liyenera kukhala ndi mawonekedwe owoneka bwino kuti oyendetsa akhazikitse magawo ndikuwunika. Panthawi imodzimodziyo, ili ndi vuto lozindikira zolakwika ndi ntchito za alamu. Chidacho chikakumana ndi zovuta monga kutentha kwachilendo, kutsika kwamphamvu, kulephera kwa makina, ndi zina zambiri, zimatha kutulutsa alamu mwachangu ndikuwonetsa malo ndi zomwe zidayambitsa vutolo, zomwe zimapangitsa kuti zikhale zosavuta kwa ogwira ntchito yosamalira kuti apeze ndikuthetsa vutoli. Mwachitsanzo, pogwiritsa ntchito dongosolo lowongolera la PLC, kuwongolera kolondola komanso kuwunika kwenikweni kwa magawo osiyanasiyana ogwiritsira ntchito granulator kumatha kukwaniritsidwa.

5, Kukonza ndi pambuyo-kugulitsa ntchito

(1) Kusungabe

Kumasuka kwa kukonza zida kumawonekera mu chilengedwe chonse cha zigawo ndi kuphweka kwa kukonza. Mwachitsanzo, pogwiritsa ntchito zigawo zokhazikika, zida zimatha kusinthidwa mwachangu pakagwa vuto; Kapangidwe ka zidazo kuyenera kuthandizira kukonza mkati ndi ogwira ntchito yokonza, monga kusunga madoko okwanira oyendera ndikutengera malingaliro opangira ma modular.

(2) Pambuyo malonda utumiki khalidwe

Kusankha wopanga yemwe ali ndi mbiri yabwino yogulitsa pambuyo pogulitsa ndikofunikira. Opanga akuyenera kupereka chithandizo chaukadaulo munthawi yake, monga kuyankha ndikupereka mayankho mkati mwa maola 24 ngati zida zalephera; Ntchito zokonza zida nthawi zonse, monga kuyendera mwatsatanetsatane ndikuwongolera zida kotala lililonse kapena miyezi isanu ndi umodzi iliyonse; Ndipo perekani zida zokwanira kuti zitsimikizire kuti zida zitha kusinthidwa munthawi yake pakanthawi yayitali chifukwa cha kuwonongeka kwa zigawo, popanda kukhudza kupita patsogolo kwa kupanga.

6, Kusanthula mtengo wa phindu

(1）Mtengo wogula zida

Pali kusiyana kwakukulu pamitengo pakati pa ma vacuum granulator amtengo wapatali amitundu yosiyanasiyana, mitundu, ndi masinthidwe. Nthawi zambiri, zida zokhala ndi ntchito zapamwamba, zopanga zambiri, komanso zida zabwino kwambiri ndizokwera mtengo. Mabizinesi amayenera kupanga zisankho potengera bajeti yawo, koma sangangodalira mtengo ngati njira yokhayo. Ayenera kuganizira mozama momwe zida zimagwirira ntchito komanso mtundu wake. Mwachitsanzo, chopukutira chachitsulo chamtengo wapatali chamtengo wapatali chomwe chimatumizidwa kunja chingawononge mazana masauzande kapena mamiliyoni a yuan, pomwe zida zopangidwa m'nyumba zapakatikati mpaka zotsika zimatha kuchoka pa masauzande mpaka masauzande a yuan.

(2）mtengo woyendetsa

Ndalama zoyendetsera ntchito zimaphatikizapo kugwiritsa ntchito mphamvu, kuchepa kwa zida, kuwononga ndalama, ndi zina zambiri. Mwachitsanzo, ma granulator owononga mphamvu kwambiri amawonjezera mtengo wamagetsi wamakampani pakapita nthawi yayitali; Mtengo wamtengo wapatali wa zida umagwirizana ndi mtengo wogula woyamba ndi moyo wautumiki wa zida; Kukonza nthawi zonse ndikusintha magawo kumakhalanso gawo la ndalama zoyendetsera ntchito. Mabizinesi amayenera kuwunika bwino mtengo wa zida zonse pa moyo wake wautumiki ndikusankha zinthu zotsika mtengo kwambiri.

mapeto

Kusankha yoyenerazamtengo wapatali vacuum granulatorimafunika kuganiziridwa mozama pazifukwa zingapo monga zofunikira zopanga, magawo aumisiri, zida ndi kapangidwe kake, mulingo wodzipangira okha, kukonza ndi kugulitsa pambuyo pogulitsa, komanso kukwera mtengo. Pakusankha, mabizinesi amayenera kumvetsetsa mozama za momwe amapangira komanso zosowa zawo, kuchita kafukufuku mwatsatanetsatane, kufananiza, ndikuwunika zida kuchokera kwa opanga ndi mitundu yosiyanasiyana, ngakhalenso kuyang'anira malo ndi kupanga mayeso, kuti athe kusankha vacuum granulator yamtengo wapatali yomwe imakwaniritsa zofunikira zake popanga, imakhala yotsika mtengo kwambiri, komanso yotsimikizika pambuyo pogulitsa ntchito, ndikuyika maziko olimba akupanga bwino komanso kokhazikika kwa bizinesi.