Atomizer Yamadzi Yaufa Yachitsulo Kwa Ufa Wamtengo Wapatali Wagolide Wasiliva Mkuwa
Mawonekedwe
HS-MI1 ndi banja la ma atomizer amadzi opangidwa kuti apange ufa wachitsulo wosakhazikika, wogwiritsidwa ntchito m'mafakitale, mankhwala, phala la soldering, zosefera za utomoni, MIM ndi ntchito za sintering.
Atomizer imachokera ku ng'anjo yolowetsamo, yogwira ntchito m'chipinda chotsekedwa pansi pa mlengalenga wotetezera, kumene chitsulo chosungunuka chimatsanulidwa ndikugunda ndi ndege yamadzi othamanga kwambiri, kupanga ufa wabwino ndi deoxidized.
Kutentha kwa induction kumapangitsa kusungunuka kwabwino kwambiri kwa kusungunula chifukwa cha kugwedezeka kwa maginito panthawi yosungunuka.
Chigawo cha kufa chimakhala ndi jenereta yowonjezera yowonjezera, yomwe imalola kuyambiranso kuzungulira ngati kusokonezeka kwazungulira.
Kutsatira masitepe a kusungunuka ndi homogenization, zitsulo zimatsanuliridwa molunjika kudzera mu jekeseni yomwe ili pansi pa crucible (nozzle).
Mitsinje ingapo yamadzi othamanga kwambiri imayang'ana ndikuyang'ana pamtengo wachitsulo kuti zitsimikizire kulimba kwa alloy mwachangu ngati ufa wabwino.
Zosintha zenizeni zenizeni monga kutentha, kuthamanga kwa gasi, mphamvu yolowetsa mpweya, oxygen ppm zomwe zili m'chipindacho ndi zina zambiri, zimawonetsedwa mumitundu yonse komanso mawonekedwe azithunzi pamakina owunikira kuti amvetsetse momwe kayendere kagwirira ntchito akuyendera.
Dongosololi litha kugwiritsidwa ntchito pamanja kapena pamawonekedwe odziwikiratu, chifukwa cha kukhazikika kwa magawo onse azinthuzo pogwiritsa ntchito mawonekedwe osavuta kugwiritsa ntchito.
Njira Yopangira Ufa Wachitsulo Ndi Madzi Atomization Pulverizing Equipment
Njira yopangira ufa wachitsulo ndi zida za atomization pulverizing zili ndi mbiri yakale.Kale anthu ankathira chitsulo m’madzi n’kupanga zitsulo zabwino kwambiri zomwe zinkagwiritsidwa ntchito popanga zitsulo;mpaka pano, pali anthu amene amathira chitsulo chosungunula mwachindunji m'madzi kuti apange pellets..Kugwiritsa ntchito madzi atomization njira kupanga coarse aloyi ufa, ndondomeko mfundo ndi chimodzimodzi tatchulazi madzi kuphulika zitsulo madzi, koma pulverization dzuwa wakhala bwino kwambiri.
Chida chopukutira chamadzi cha atomization chimapanga ufa wochuluka wa aloyi.Choyamba, golide wonyezimira amasungunuka m'ng'anjo.Madzi osungunuka agolide ayenera kutenthedwa ndi madigiri pafupifupi 50, ndiyeno kutsanulira mu tundish.Yambitsani mpope wamadzi wothamanga kwambiri musanayambe kubayidwa madzi agolide, ndipo mulole chipangizo cha atomization chamadzi chothamanga kwambiri chiyambe ntchitoyo.Madzi agolide omwe ali mu tundish amadutsa pamtengowo ndikulowa mu atomizer kudzera pamphuno yotuluka pansi pa tundish.Atomizer ndiye chida chofunikira kwambiri popangira ufa wosalala wa golide ndi nkhungu yamadzi yothamanga kwambiri.Ubwino wa atomizer umagwirizana ndi kuphwanyidwa kwa ufa wachitsulo.Pansi pa madzi othamanga kwambiri kuchokera ku atomizer, madzi a golide amaphwanyidwa mosalekeza kukhala madontho abwino, omwe amagwera mumadzi ozizira mu chipangizocho, ndipo madziwo amauma mofulumira kukhala ufa wa alloy.Mwachizoloŵezi chopangira ufa wachitsulo ndi atomization yamadzi othamanga kwambiri, ufa wachitsulo ukhoza kusonkhanitsidwa mosalekeza, koma pali zochitika kuti ufa wochepa wa chitsulo umatayika ndi madzi a atomizing.Pakupanga aloyi ufa ndi mkulu-anzanu madzi atomization, mankhwala atomized anaikira mu atomization chipangizo, pambuyo mpweya, kusefera, (ngati n'koyenera, akhoza zouma, kawirikawiri mwachindunji anatumiza ku ndondomeko yotsatira.), ufa wabwino wa Alloy, palibe kutayika kwa ufa wa alloy munjira yonseyi.
Seti yathunthu ya zida zopukutira atomu yamadzi Zida zopangira ufa wa alloy zimakhala ndi magawo awa:
Gawo losungunuka:ng'anjo yapakatikati yosungunula zitsulo kapena ng'anjo yosungunula yachitsulo yothamanga kwambiri imatha kusankhidwa.Mphamvu ya ng'anjoyo imatsimikiziridwa molingana ndi kuchuluka kwa ufa wachitsulo, ndipo ng'anjo ya 50 kg kapena ng'anjo ya 20 kg ingasankhidwe.
Gawo la Atomization:Zida zomwe zili mu gawoli ndi zida zosagwirizana, zomwe ziyenera kupangidwa ndikukonzedwa molingana ndi malo omwe amapanga.Pali makamaka tundishes: pamene tundish imapangidwa m'nyengo yozizira, iyenera kutenthedwa;Atomizer: Atomizer idzachokera ku kuthamanga kwambiri Madzi othamanga kwambiri a pampu amakhudza madzi a golide kuchokera ku tundish pa liwiro lodziwikiratu ndi ngodya, kuwaphwanya kukhala madontho achitsulo.Pansi pa mphamvu ya mpope yamadzi yomweyi, kuchuluka kwa ufa wabwino wachitsulo pambuyo pa atomization kumakhudzana ndi mphamvu ya atomization ya atomizer;silinda ya atomization: ndi malo omwe ufa wa alloy umapangidwira, wophwanyidwa, utakhazikika ndikusonkhanitsidwa.Pofuna kupewa kopitilira muyeso-zabwino aloyi ufa mu analandira aloyi ufa kuti asatayike ndi madzi, izo ziyenera kusiyidwa kwa nthawi pambuyo atomization, ndiyeno anaika mu ufa kutolera bokosi.
Gawo la pambuyo pokonza:bokosi lotolera ufa: lomwe limagwiritsidwa ntchito kusonkhanitsa ufa wa atomu ndi kupatutsa ndikuchotsa madzi ochulukirapo;kuyanika ng'anjo: ikani chonyowa aloyi ufa ndi madzi;makina ojambulira: sieve ufa wa aloyi, Mafuta a alloy akunja-mwa-chidziwitso amatha kusungunukanso ndikusinthidwa kukhala ma atomu ngati zinthu zobwerera.
Chitukuko cha Atomization Pulverizing Equipment M'tsogolomu
Pali zofooka zambiri pakumvetsetsa kwaukadaulo wosindikiza wa 3D m'mbali zonse zamakampani opanga ku China.Kutengera momwe zinthu ziliri pachitukuko, mpaka pano kusindikiza kwa 3D sikunakwaniritse chitukuko chokhwima, kuchokera ku zida kupita kuzinthu kupita kuzinthu zomwe zidakali mu "chidole chapamwamba".Komabe, ku boma kuti mabizinezi ku China, ziyembekezo chitukuko cha luso kusindikiza 3D ambiri anazindikira, ndi boma ndi anthu ambiri kulabadira zotsatira za tsogolo 3D kusindikiza zitsulo atomization pulverizing zipangizo luso pa kupanga dziko langa alipo, chuma, ndi zitsanzo zopanga.
Malinga ndi kafukufuku kafukufuku, pakali pano, dziko langa kufuna 3D luso kusindikiza si anaikira zida, koma zimaonekera mu zosiyanasiyana 3D kusindikiza consumables ndi kufunika ntchito bungwe processing.Makasitomala akumafakitale ndiye mphamvu yayikulu pakugula zida zosindikizira za 3D mdziko langa.Zida zomwe amagula zimagwiritsidwa ntchito makamaka muzoyendetsa ndege, zamlengalenga, zamagetsi, kayendedwe, kamangidwe, luso la chikhalidwe ndi mafakitale ena.Pakali pano, mphamvu yoyika ya osindikiza a 3D m'mabizinesi aku China ndi pafupifupi 500, ndipo kukula kwa chaka ndi pafupifupi 60%.Ngakhale zili choncho, kukula kwa msika wamakono ndi pafupifupi 100 miliyoni yuan pachaka.Kufunika kwa R&D ndi kupanga zida zosindikizira za 3D kwafika pafupifupi yuan biliyoni imodzi pachaka.Ndi kutchuka ndi kupita patsogolo kwaukadaulo wa zida, sikelo idzakula mwachangu.Panthawi imodzimodziyo, ntchito zosindikizira za 3D zokhudzana ndi kusindikiza ndizodziwika kwambiri, ndipo othandizira ambiri osindikizira a 3D Kampani yazida ndi yokhwima kwambiri mu ndondomeko ya laser sintering ndi kugwiritsa ntchito zipangizo, ndipo imatha kupereka ntchito zakunja.Popeza mtengo wa chipangizo chimodzi nthawi zambiri umaposa 5 miliyoni yuan, kuvomerezedwa kwa msika sikokwera, koma ntchito yokonza bungwe ndiyotchuka kwambiri.
Zambiri mwazinthu zomwe zimagwiritsidwa ntchito m'dziko langa la 3D kusindikiza zitsulo za atomization pulverizing zimaperekedwa mwachindunji ndi opanga ma prototyping mwachangu, ndipo kuperekedwa kwa chipani chachitatu kwazinthu zonse sikunakwaniritsidwe, zomwe zimapangitsa kuti pakhale ndalama zambiri.Panthawi imodzimodziyo, palibe kafukufuku wokonzekera ufa woperekedwa ku kusindikiza kwa 3D ku China, ndipo pali zofunikira zokhwima pakugawa kukula kwa tinthu ndi oxygen.Magawo ena amagwiritsa ntchito ufa wamba wamba m'malo mwake, womwe uli ndi zovuta zambiri.
Kupanga ndi kupanga zinthu zosunthika kwambiri ndiye chinsinsi cha kupita patsogolo kwaukadaulo.Kuthetsa mavuto a magwiridwe antchito ndi mtengo wazinthu kudzalimbikitsa kukula kwaukadaulo waukadaulo wa prototyping ku China.Pakalipano, zipangizo zambiri zomwe zimagwiritsidwa ntchito mu teknoloji yosindikizira ya 3D ya dziko langa ziyenera kutumizidwa kuchokera kunja, kapena opanga zida adayikapo mphamvu zambiri ndi ndalama kuti azikulitsa, zomwe zimakhala zodula, zomwe zimapangitsa kuti pakhale ndalama zowonjezera, pamene zida zapakhomo zomwe zimagwiritsidwa ntchito pamakinawa zimakhala ndi mphamvu zochepa komanso zolondola..Kukhazikitsa kwazinthu zosindikizira za 3D ndikofunikira.
Titaniyamu ndi titaniyamu alloy ufa kapena faifi ya faifi tambala ndi cobalt-based superalloy ufa wokhala ndi mpweya wochepa, kukula kwa tinthu ting'onoting'ono ndi sphericity yapamwamba ndizofunikira.The ufa tinthu kukula makamaka -500 mauna, mpweya okhutira ayenera kukhala m'munsi kuposa 0.1%, ndi tinthu kukula yunifolomu Pakali pano, mkulu-mapeto aloyi ufa ndi kupanga zida akadali makamaka kudalira kunja.M’maiko akunja, kaŵirikaŵiri zipangizo ndi zipangizo zimasonkhanitsidwa ndi kugulitsidwa kuti apeze phindu lalikulu.Kutengera ufa wa faifi tambala monga chitsanzo, mtengo wa zinthu zopangira ndi pafupifupi 200 yuan/kg, mtengo wa zinthu zapakhomo nthawi zambiri umakhala 300-400 yuan/kg, ndipo mtengo wa ufa wotumizidwa kunja nthawi zambiri umaposa 800 yuan/kg.
Mwachitsanzo, chikoka ndi kusinthika kwa kapangidwe ufa, inclusions ndi katundu thupi pa umisiri wogwirizana wa 3D kusindikiza zitsulo atomization ufa mphero zida.Choncho, poona zofunika ntchito okhutira otsika mpweya ndi zabwino tinthu kukula ufa, akadali kofunika kuchita kafukufuku ntchito monga zikuchokera kapangidwe titaniyamu ndi titaniyamu aloyi ufa, mpweya atomization ufa mphero luso la tinthu kukula tinthu ufa, ndi chikoka cha makhalidwe ufa pa ntchito mankhwala.Chifukwa cha kuchepa kwa luso la mphero ku China, n'zovuta kukonzekera ufa wonyezimira pakali pano, zokolola za ufa ndizochepa, ndipo zomwe zili ndi mpweya ndi zonyansa zina ndizokwera.Panthawi yogwiritsira ntchito, kusungunuka kwa ufa kumakhala kosavuta kusagwirizana, zomwe zimapangitsa kuti pakhale kuchuluka kwa oxide inclusions ndi zinthu zowonda kwambiri muzogulitsa.Mavuto aakulu a zoweta aloyi ufa ali mu khalidwe mankhwala ndi mtanda bata, kuphatikizapo: ① bata la zigawo ufa (chiwerengero inclusions, yunifolomu zigawo zikuluzikulu);② ufa thupi Kukhazikika kwa magwiridwe antchito (tinthu kukula kugawa, kapangidwe ka ufa, fluidity, chiŵerengero chotayirira, etc.);③ vuto la zokolola (otsika zokolola za ufa mu yopapatiza tinthu kukula gawo), etc.
Technical Parameter
| Chitsanzo No. | Chithunzi cha HS-MI4 | Chithunzi cha HS-MI10 | HS-MI30 |
| Voteji | 380V 3 magawo, 50/60Hz | ||
| Magetsi | 8kw pa | 15KW | 30KW |
| Max Temp. | 1600°C/2200°C | ||
| Nthawi Yosungunuka | 3-5 Min. | 5-8 Min. | 5-8 Min. |
| Kuponya Njere | 80#-200#-400#-500# | ||
| Kulondola Kwanyengo | ±1°C | ||
| Mphamvu | 4kg (Golide) | 10kg (Golide) | 30kg (Golide) |
| Pampu ya Vuta | Pampu yaku Germany, vacuum degree - 100Kpa (ngati mukufuna) | ||
| Kugwiritsa ntchito | Golide, siliva, mkuwa, aloyi;Platinamu (Mwasankha) | ||
| Njira yogwiritsira ntchito | Ntchito imodzi yokha kuti mutsirize ndondomeko yonse, POKA YOKE foolproof system | ||
| Control System | Mitsubishi PLC+Human-machine interface intelligent control system (posankha) | ||
| Kuteteza Gasi | Nayitrogeni / Argon | ||
| Mtundu wozizira | Madzi ozizira (Ogulitsidwa mosiyana) | ||
| Makulidwe | 1180x1070x1925mm | 1180x1070x1925mm | 3575*3500*4160mm |
| Kulemera | pafupifupi.160kg | pafupifupi.160kg | pafupifupi.2150kg |
| Mtundu wa makina | Pamene kupanga grits zabwino monga 200 #, 300 #, 400 #, makina adzakhala masitepe lalikulu mtundu.Mukapanga pansi pa grit #100, kukula kwa makina kumakhala kochepa. | ||
Chiwonetsero cha Zamalonda
Mini Vacuum Jewelry Casting Kit, Zodzikongoletsera Zopangira Makina Opitilira, Zodzikongoletsera za Vacuum Pressure Casting Machine, Zodzikongoletsera za Makina Opangira Ma Induction, Zodzikongoletsera Zopangira Makina, Kupanga Zodzikongoletsera Zopangira Golide,