Makina Opitilira Kuponya
Mfundo yogwira ntchito ya makina opopera osalekeza amtundu wamba amatengera malingaliro ofanana ndi makina athu oponyera vacuum. M'malo modzaza zinthu zamadzimadzi mu botolo mutha kupanga / kujambula pepala, waya, ndodo, kapena chubu pogwiritsa ntchito nkhungu ya graphite. Zonsezi zimachitika popanda thovu lililonse la mpweya kapena kuchepa kwa porosity. Makina oponyera vacuum ndi apamwamba opitilira muyeso amagwiritsidwa ntchito popanga mawaya apamwamba kwambiri monga mawaya omangira, semiconductor, gawo lazamlengalenga.
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Zitsulo Zamtengo Wapatali Wopingasa Vacuum Yopitilira Kuponya Makina
Horizontal vacuum continuous caster: zabwino ndi mawonekedwe
Horizontal vacuum mosalekeza casters ndi mbali yofunika ya zitsulo kuponyera makampani ndi kupereka zosiyanasiyana ubwino ndi mbali zimene zimawapangitsa kukhala otchuka kusankha pakati opanga. Makinawa amapangidwa kuti azipanga zitsulo zapamwamba kwambiri komanso zogwira mtima. M'nkhaniyi, tiona ubwino ndi mbali ya yopingasa vacuum mosalekeza casters ndi mmene zitsulo akuponya ndondomeko.
Ubwino wa yopingasa vacuum mosalekeza kuponyera makina
1. Kupititsa patsogolo khalidwe la mankhwala: Chimodzi mwa ubwino waukulu wa yopingasa vacuum mosalekeza kuponyera makina ndi luso kupanga apamwamba zitsulo. Malo opanda vacuum amathandizira kuchepetsa zinyalala ndi kutsekeka kwa gasi muzitsulo zosungunula, zomwe zimapangitsa kuti pakhale chinthu chofanana komanso choyengedwa bwino. Izi bwino makina katundu ndi pamwamba mapeto a zitsulo zotayidwa, kupanga kukhala oyenera osiyanasiyana ntchito.
2. Kuwongolera njira yolimbikitsira: Makina opumira opingasa mosalekeza amatha kuwongolera njira yoponya. Kugwiritsa ntchito ukadaulo wa vacuum kumapangitsa kuti pakhale kuwongolera bwino kwa kuzizira komanso kulimba kwachitsulo, zomwe zimapangitsa kuti pakhale kutulutsa kokhazikika komanso kolamuliridwa. Mlingo wowongolera njirawu umathandizira kuchepetsa zolakwika ndikuwonetsetsa kuti ma castings apamwamba kwambiri.
3. Kuwonjezeka kwa Zopanga: Makinawa amapangidwa kuti azigwira ntchito mosalekeza kuti akwaniritse zokolola zambiri. The yopingasa lolunjika ya ndondomeko kuponyera amalola kupanga castings yaitali mosalekeza, kuchepetsa kufunika pafupipafupi nkhungu kusintha ndi kuonjezera zokolola wonse. Izi zimapangitsa ma vacuum casters opingasa kukhala njira yotsika mtengo kwa opanga omwe akufuna kukhathamiritsa njira zawo zopangira.
4. Kugwiritsa ntchito mphamvu zamagetsi: Makina osakanikirana opitilira apo amagwiritsa ntchito ukadaulo wa vacuum kuti achepetse kugwiritsa ntchito mphamvu panthawi yoponya. Popanga malo okhazikika okhazikika, kufunikira kwa kutentha kwakukulu kumachepetsedwa, kupulumutsa mphamvu ndikuchepetsa ndalama zogwirira ntchito kwa opanga.
Makhalidwe a yopingasa vacuum mosalekeza kuponyera makina
1. Mapangidwe Oponyera Mwamng'ono: Mayendedwe opingasa a makinawa amalola kuponyedwa kosalekeza kwa zitsulo zazitali komanso zofananira. Chojambulachi chimakhala chopindulitsa kwambiri popanga ndodo, machubu ndi zinthu zina zazitali zazitali, zomwe zimapangitsa kuti zikhale zogwiritsidwa ntchito mosiyanasiyana pazitsulo zosiyanasiyana zoponyera zitsulo.
2. Chipinda cha Vacuum: Chipinda cha vacuum mu chopingasa chopitirira chimagwira ntchito yofunika kwambiri popanga malo oyendetsedwa bwino poponya. Zipinda za vacuum zimathandizira kukonza ndi kukhulupirika kwa zinthu zotayidwa pochotsa mpweya ndi zonyansa zina pazitsulo zosungunuka.
3. Dongosolo lozizira: Makinawa ali ndi makina oziziritsa apamwamba omwe amatha kuwongolera ndendende njira yolimba. Mlingo wozizira umasinthika kuti ukwaniritse zofunikira zamitundu yosiyanasiyana yazitsulo, kuwonetsetsa kuti ma castings apamwamba kwambiri omwe ali ndi zida zofananira zamakina.
4. Makina opangira okha ndi owongolera: Makina opumira osasunthika osasunthika ali ndi zida zapamwamba zowongolera ndi zowongolera, zomwe zimatha kuyang'anira ndikuwongolera njira yoponya. Mulingo wa automation uwu umathandizira kuchepetsa zolakwika za anthu ndikuwonetsetsa kubwereza kwa magawo oponya, zomwe zimapangitsa kuti zinthu zikhale bwino.
Mwachidule, zopingasa vacuum mosalekeza casters kupereka zosiyanasiyana ubwino ndi mbali zimene zimawapangitsa iwo kusankha choyamba zitsulo kuponya ntchito. Kuchokera pakusintha mtundu wazinthu ndikuwongolera magwiridwe antchito mpaka kukulitsa zokolola ndi mphamvu zamagetsi, makinawa amagwira ntchito yofunika kwambiri popanga zitsulo zapamwamba kwambiri. Ndi mapangidwe apamwamba ndi luso, yopingasa vacuum mosalekeza casters akupitiriza kuyendetsa luso ndi bwino mu makampani kuponya zitsulo.
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Mopitiriza Kuponya Machine kwa Gold Silver Copper Aloyi 20kg 30kg 50kg 100kg
1.Mwamsanga pamene siliva golide Mzere waya chubu ndodomosalekeza kuponya makinachifukwa zodzikongoletsera anapezerapo pa msika, izo analandira ndemanga zabwino kuchokera kwa makasitomala ambiri, amene ananena kuti mtundu uwu wa mankhwala akhoza bwino kuthetsa zosowa zawo.
2.Continuous Casting Machine Pakupanga Rod Strip Pipe yokhala ndi 20kg 30kg 50kg 100kg poyerekeza ndi zinthu zofanana pamsika, ili ndi zabwino zosayerekezeka pakuchita, mawonekedwe, mawonekedwe, ndi zina zambiri, ndipo imakhala ndi mbiri yabwino pamsika.Hasung kufotokoza mwachidule zolakwika za zinthu zakale, ndikuziwongolera mosalekeza. Mafotokozedwe a Makina Opitilira Kuponya Pakupanga Chitoliro Cha Ndodo yokhala ndi 20kg 30kg 50kg 100kg zitha kusinthidwa malinga ndi zosowa zanu.
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Makina Oponyera Apamwamba Osasunthika A Zida Zatsopano Zomangirira Waya Wagolide Wamkuwa
Kuponyera zipangizo zamagetsi monga chomangira aloyi siliva waya wamkuwa ndi mkulu-chiyero wapadera waya Mapangidwe a dongosolo zipangizozi zimachokera pa zosowa zenizeni za polojekiti ndi ndondomeko, ndipo amagwiritsa ntchito mokwanira zamakono zamakono zamakono zamakono.
1. Landirani ukadaulo waku Germany wotentha kwambiri, kutsata pafupipafupi komanso ukadaulo wambiri woteteza, womwe ungasungunuke kwakanthawi kochepa, kupulumutsa mphamvu ndikugwira ntchito bwino.
2. Mtundu wotsekedwa + chipinda chosungunuka chotetezera gasi chingalepheretse makutidwe ndi okosijeni a zipangizo zosungunuka ndi kusakaniza zonyansa. Chida ichi ndi choyenera kuponyera zida zachitsulo zoyera kwambiri kapena zitsulo zoyambira zokhala ndi oxidized.
3. Gwiritsani ntchito mpweya wotsekedwa + wotsekera kuti muteteze chipinda chosungunuka. Mukasungunuka m'malo opangira mpweya, kutayika kwa okosijeni kwa nkhungu ya kaboni kumakhala kocheperako.
4. Ndi ntchito ya electromagnetic yoyambitsa + makina oyendetsa pansi pa chitetezo cha mpweya wa inert, palibe tsankho mumtundu.
5. Pogwiritsa ntchito Mistake Proofing (anti- fool) yodzilamulira yokha, ntchitoyi ndi yabwino kwambiri.
6. Pogwiritsa ntchito dongosolo la kutentha kwa PID, kutentha kumakhala kolondola (± 1 ° C).
7. HVCC mndandanda mkulu vakuyumu mosalekeza kuponyera zida ndi paokha anayamba ndi kupanga, ndi luso patsogolo, ntchito mosalekeza kuponyera mkulu chiyero golide, siliva, mkuwa ndi kasakaniza wazitsulo zina.
8. Chipangizochi chimagwiritsa ntchito makina olamulira a Mitsubishi PLC, SMC pneumatic ndi Panasonic servo motor drive ndi zigawo zina zapakhomo ndi zakunja.
9. Kusungunula mu chipinda chotsekedwa + chotetezera gasi chosungunuka, kudyetsa kawiri, kusonkhezera kwa electromagnetic, kusonkhezera makina, firiji, kotero kuti mankhwalawa ali ndi makhalidwe opanda oxidation, kutayika kochepa, kopanda porosity, palibe tsankho mu mtundu, ndi maonekedwe okongola.
10. Mtundu wa Vacuum: Vuto lalikulu.
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Vacuum Continuous Casting Machine ya Gold Silver Copper Alloy
Wapadera vacuum mosalekeza kuponyera
Kwa zinthu zomalizidwa bwino kwambiri:
Kuti tichepetse chiopsezo cha okosijeni panthawi yosungunuka komanso pojambula, timaganizira kwambiri kupewa kukhudzana ndi okosijeni komanso kuchepetsa kutentha kwazitsulo zokoka.
Zomwe zimalepheretsa kukhudzana ndi oxygen:
1. Dongosolo la gasi la inert la chipinda chosungunuka
2. Dongosolo la vacuum la chipinda chosungunuka - chopezeka mwapadera pamakina a Hasung vacuum mosalekeza (VCC mndandanda)
3. Kuthamangitsa gasi pakufa
4. Kuyeza kutentha kwa kufa
5. Njira yowonjezera yachiwiri yozizira
6. Miyezo yonseyi ndi yabwino makamaka kwa ma aloyi okhala ndi mkuwa monga golide wofiira kapena siliva chifukwa zinthuzi zimakonda kutulutsa okosijeni mosavuta.Kujambula ndi momwe zinthu zilili zitha kuwonedwa mosavuta poyang'ana mawindo.
Madigiri vacuum akhoza kukhala malinga ndi pempho la makasitomala.
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Makina Opitilira Kuponya a Gold Silver Copper Alloy
Mapangidwe a dongosolo la zipangizozi amachokera pa zosowa zenizeni za polojekiti ndi ndondomeko, pogwiritsa ntchito zipangizo zamakono zamakono.
1. Pogwiritsa ntchito luso lamakono la ku Germany lotentha kwambiri, kufufuza pafupipafupi komanso njira zamakono zotetezera, zimatha kusungunuka m'kanthawi kochepa, kupulumutsa mphamvu ndi kuteteza chilengedwe, komanso kugwira ntchito mwakhama.
2. Mtundu wotsekedwa + chipinda chosungunuka chotetezera gasi chingalepheretse makutidwe ndi okosijeni a zipangizo zosungunuka ndikuletsa kusakanikirana kwa zonyansa. Chida ichi ndi choyenera kuponyera zida zachitsulo zoyera kwambiri kapena zitsulo zoyambira zokhala ndi oxidized.
3. Pogwiritsa ntchito chipinda chotsekedwa + chotetezera gasi chosungunuka, kusungunula ndi kupukuta kumachitika nthawi imodzi, nthawiyo imakhala ndi theka, ndipo kupanga bwino kumakhala bwino kwambiri.
4. Kusungunuka m'malo a mpweya wa inert, kutayika kwa okosijeni kwa carbon crucible kumakhala kochepa.
5. Ndi ntchito ya electromagnetic yoyendetsa pansi pa chitetezo cha mpweya wa inert, palibe tsankho mumtundu.
6. Imatengera Mistake Proofing (anti- fool) yodzilamulira yokha, yomwe ndi yosavuta kugwiritsa ntchito.
7. Pogwiritsa ntchito dongosolo la kutentha kwa PID, kutentha kumakhala kolondola (± 1 ° C). The HS-CC mndandanda mosalekeza zida kuponyera amapangidwa paokha ndipo chopangidwa ndi luso lapamwamba ndipo anadzipereka kwa kusungunuka ndi kuponyera golide, siliva, mkuwa ndi kasakaniza wazitsulo n'kupanga, ndodo, mapepala, mapaipi, etc.
8. Zida izi zimagwiritsa ntchito Mitsubishi PLC pulogalamu yolamulira dongosolo, SMC pneumatic ndi Panasonic servo motor drive ndi zigawo zina zodziwika bwino zamtundu kunyumba ndi kunja.
9. Kusungunula, kugwedeza kwamagetsi, ndi firiji mu chipinda chotsekedwa chotsekedwa + chotetezera gasi, kotero kuti mankhwalawa ali ndi makhalidwe opanda oxidation, kutayika kochepa, kopanda pores, kopanda tsankho mu mtundu, ndi maonekedwe okongola.
Kodi kuponyera mosalekeza ndi chiyani, ndi chiyani, ubwino wake ndi wotani?
Kuponyedwa kosalekeza ndi njira yabwino kwambiri yopangira zinthu zomwe zatha monga mipiringidzo, mbiri, slabs, mizere ndi machubu opangidwa kuchokera ku golide, siliva ndi zitsulo zopanda chitsulo monga mkuwa, aluminiyamu ndi alloys.
Ngakhale pali njira zosiyanasiyana zoponyera mosalekeza, palibe kusiyana kwakukulu pakuponya golidi, siliva, mkuwa kapena aloyi. Kusiyana kofunikira ndi kutentha kwa mpweya komwe kumayambira pafupifupi 1000 ° C ngati siliva kapena mkuwa mpaka 1100 ° C ngati golide kapena ma aloyi ena. Chitsulo chosungunuka chimaponyedwa mosalekeza mu chotengera chosungira chomwe chimatchedwa ladle ndipo chimayenda kuchokera pamenepo kupita ku nkhungu yoyima kapena yopingasa yokhala ndi mapeto otseguka. Pamene akuyenda mu nkhungu, amene utakhazikika ndi crystallizer, madzi misa amatenga mbiri nkhungu, amayamba kulimba pamwamba pake ndi kusiya nkhungu mu theka-olimba chingwe. Panthawi imodzimodziyo, kusungunula kwatsopano kumaperekedwa nthawi zonse ku nkhungu pa mlingo womwewo kuti ukhalebe ndi chingwe cholimba chosiya nkhungu. Chingwecho chimaziziritsidwanso ndi makina opopera madzi. Kupyolera mu ntchito kwambiri kuzirala n'zotheka kuonjezera liwiro la crystallization ndi kupanga mu chingwe ndi homogeneous, chabwino-grained kapangidwe kupereka theka-anamaliza mankhwala katundu wabwino umisiri. Kenako chingwe cholimbacho chimawongoleredwa ndikudulidwa mpaka kutalika kwake ndi kameta kapena tochi yodulira.
Magawowa atha kugwiritsidwanso ntchito pazotsatira zogubuduza pamzere kuti apeze mipiringidzo, ndodo, ma billets otulutsa (zopanda kanthu), ma slabs kapena zinthu zina zomalizidwa mosiyanasiyana.
Mbiri yakuponya mosalekeza
Kuyesera koyamba kuponya zitsulo mosalekeza kunachitika pakati pa zaka za m'ma 1800. M'chaka cha 1857, Sir Henry Bessemer (1813-1898) adalandira chilolezo choponya zitsulo pakati pa ma roller awiri ozungulira kuti apange zitsulo. Koma nthawi imeneyo njira imeneyi inalibe tcheru. Kupita patsogolo kotsimikizika kudapangidwa kuyambira 1930 kupita mtsogolo ndi njira ya Junghans-Rossi yopitilira kutulutsa kwazitsulo zopepuka komanso zolemera. Pankhani ya chitsulo, njira yopitilira yoponyera idapangidwa mu 1950, (komanso pambuyo pake) chitsulocho chidatsanulidwa mu nkhungu yokhazikika kuti ipange 'ingots'.
Kuponyedwa kosalekeza kwa ndodo yopanda chitsulo kunapangidwa ndi ndondomeko ya Properzi, yopangidwa ndi Ilario Properzi (1897-1976), yemwe anayambitsa kampani ya Continuus-Properzi.
Ubwino wa kuponyera mosalekeza
Kuponyera mosalekeza ndi njira yabwino kwambiri yopangira zinthu zomwe zamalizidwa pang'ono zazitali zazitali ndipo zimapangitsa kuti pakhale zochulukirapo pakanthawi kochepa. Ma microstructure azinthu ndi ofanana. Poyerekeza ndi kuponyera mu nkhungu, kuponyera mosalekeza kumakhala kopanda chuma pakugwiritsa ntchito mphamvu komanso kumachepetsa zinyalala zochepa. Komanso, katundu wa mankhwala akhoza kusinthidwa mosavuta ndi kusintha magawo akuponya. Popeza ntchito zonse zitha kupangidwa zokha ndikuwongoleredwa, kutulutsa kosalekeza kumapereka mwayi wambiri wosinthira kupanga mosavuta komanso mwachangu kuti zisinthe zomwe msika ukufunikira ndikuphatikiza ndi ukadaulo wa digito (Industrie 4.0).
